Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor.
Our Services
15+ years of experience in industries such as petrochemical, power generation, and chemical processing.
Process Engineering
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor.
- Conceptual design process packages
- Basic Engineering process packages
- Detail Engineering
- Sizing of equipment e.g. vessels, tanks, pumps, pipes etc.
- Data sheets for equipment
- HAZOP studies, SIL reviews
- Punching and commissioning assistance
Process Drafting
- Layout and drafting of new PFD and MFD’s
- Drafting of existing MFD drawings before modifications are done
- As-built (red line) of existing MFD or PFD drawings on site
- Cadding (drafting on CAD) of redlined and existing drawings
Mechanical Engineering
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor.
- Data sheets
- TER for new equipment or replacement of equipment
- Technical bid adjudications & bid clarifications
- Prefabrication meetings
- Modifications and rerating of existing equipment
- Nozzle analysis
- Design verifications
- Plant shutdown & maintenance assistance
- Vessel repair procedures
- Detail Design
- Fitness for Service assessments (API 579)
- 3D Laser Scanning & Modelling
- Hot Tap Analysis
- Procurement of equipment
Mechanical Drafting
- Tender Drawings as part of procurement of new equipment.
- Detail Design Drawings (Including plate layouts, weld maps & NDE maps)
- Spare part drawings
- Special leak seal boxes
- Hot tap designs
- Chutes
- Shop detailing for structures & platforms
Piping Engineering
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor.
- Approval of new isometrics wall thickness, flange & valve rating checks
- Pressure test calculations
- Nozzle loading to within Equipment Specifications
- Data Sheets for spring supports and special supports
- Verification of Code requirements for new and existing designs
- Stress Analysis using Caesar II & Autopipe software
- Development of pipe rack lifting systems for pipe maintenance in pipe racks.
- Specifying new item numbers for items not listed in existing client Material Specifications
- Assist and upgrade / update client specifications to new code requirements as well as to draw up specifications for new plants
Piping Drafting
- Piping Plans & Layout
- Cadding of existing drawings before modification is done
- AFC Isometrics including the BOM
- As-built (Red Line) of existing isometrics and MFD’s on site
- 3D Scanning
- 3D Modeling
- Construction assistance and verification
- Shutdown assistance and technical support
Civil & Structural Engineering
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor.
- Improvement/ Expansion Studies on new or existing infrastructure
- New design of supports, platforms, pump bases, footings for equipment, pipe racks underground sewers etc.
- Modifications to supports and platforms as required by projects
- Civil scope of work
- RFQ, BOQ for civil work
- Site assistance and QC of civil work during construction phase
- Crawl beam inspections and recertification
Civil & Drafting
- Layout and detail drawings for all type of civil structures or foundations
- Interface with piping department during design phase of projects
Control & Instrumentation Engineering
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor.
- Concept, Basic and Detailed Engineering design
- Distributed control systems (DCS)
- Field instrumentation and valves
- Process analyzers including shelters
- Explosion protection for Hazardous locations
MFD/P&ID development
- Emergency shutdown (ESD) / Safety implemented systems (SIS)
- Process Safety, Hazard and Operability Studies
- SIL and FMEA/FMECA reviews, Potential deviation analysis
- Construction support, commissioning assistance, FAT, SAT
Electrical and Instrumentation Engineering
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor.
- Concept, Basic & Detail Engineering
- MV and LV Power Distribution Network
- Modelling and Design
- Equipment Specification
- Electrical Network Analysis
- Protection Grading and Settings Calculations
- Substation SCADA Systems
- Technical Site Support during Construction
- Commissioning, FAT and SAT
- Audit of Existing Network and Equipment
Project Management
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor.
- Management of a complete project from feasibility through to construction
- Take responsibility for the complete project
- Project planning, monitoring and progress control
- Project procurement supervision and control
- Project supervision and commissioning
- Estimating and tenders
- Cost control
- Project planning
- Management of Sub-contracts
Construction Management
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor.
- Compile installation scope of work
- Construction planning, Site monitoring, and progress control
- Construction site services including method statements
- Management of Sub-contractors i.e. Cranes, painting and scaffolding
- Management of civil works
- Management of Structural, equipment and pipe installations
- Construction supervision and commissioning
- Safety files and management on projects
- Verify and arrange COD as required
- QC/ QA Inspection services to manage EC requirements
Commercial & Procurement
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor.
- Dedicated buyer and expeditor
- Dedicated commercial department
- Procurement of new equipment based of TER information
- Procurement of any piping related stock codes or special items
- Inspection of equipment during fabrication at fabricator facility – EC Function
- Placement and management of Contracts
QA & QC
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor.
- Draw up all QC packs for any project related Installations
- Ensure all Welding and Fabrication work is done according to applicable Code
- Verify welder qualifications and tests
- Verify all material deliveries meet order specifications
- Ensure work complies with ISO 3834 requirements and Standards
- Generate new PQR and welding procedures as required
- Lead internal and client punches
- Issue COC, MC and RFC documents as required
- Attending FAT & SAT
- SIGN MC, PC, IC, EC (Handover management)
- Manages final packs and issue data books to client once projects are complete
- Lead or attend PMM meetings as required
- Full verification and assist Mechanical engineer for sign off as EC if equipment is being procured
Safety, Health,Environment & Quality
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor
- ISO 45001 & ISO 14001 accredited
- Management of all safety, health and Environment related items and training
- Drawing up of project safety files
- Manage sub contractors
- Monitor safety daily and Issue monthly report on Projects
- Update systems as required and adhere to PDPS / IRCA systems
Quality Department
- Manage and update ISO 9001 and ISO 3834 Systems
- Do internal Audits
- Manage and follow up and close out internal and external NCR
Welding, Fabrication & Installation
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor
- Core permanent team with contract workers
- Execute Welding using PDPS PQR and welding procedures or weld under Client procedures
- Welding of carbon, stainless or any exotic steel using predominantly ASME qualified welding procedures
- 100% traceability of all materials and welding consumables used in the fabrication process
- Mechanical equipment – modification of existing mechanical equipment (heat exchangers, vessels, storage drums, etc.): Replacement of water boxes, Replacement of nozzles, Installation of new nozzles, Weld build-up, Tube sheet welding
- ISO 3834 Certified
Mechanical Installation and Maintenance
Mechanical installation, maintenance and shutdowns
- Performed mechanical maintenance (maintenance, shutdown and projects) on the following Sasol plants:
- Gasification, Gas Cooling, MPI and Inside Ash
- Core permanent team with contract workers
- Execution of mechanical maintenance work on day to day basis
- Preparation work and planning for shutdown to ensure all bolts, gaskets and correct tools are available during shutdown
- Execution of mechanical shutdown work, open, clean, close and pressure test
- Internal Mechanical QC team that draws up mechanical punch packs and ensures compliance.
- Replacement of equipment
- Mechanical cleaning of shell and tube heat exchangers (Cost and schedule saving in comparison to HP Cleaning)
- Management of high pressure cleaning contractor if required.
- 90% of work is site based.
- 8 ton Truck available with 5 ton truck mounted crane to move equipment as required.
- Full procurement assistance from PDPS for any spares or equipment needed
- Full mechanical or piping Engineer support from PDPS if needed, thus reducing down time
- 80% of mechanical tools are PDPS owned, so only 20% rented.
Hot tapping & Stopple
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor
Hot Tap / Online Welding
- “The procedure for welding on a branch pipe connection and cutting an opening into an operating pipeline, storage tank or other pressure vessel while the equipment contains product under pressure and/or flowing conditions”
Risks of Hot Tapping / Online Welding
- Burn through
- Wall Thickness
- Flow Velocity
- Hydrogen Embrittlement
Pipe jacking
- Cost effective method to allow access for inspection on pipes at support points
- Safer and cheaper than using cranes
- All Parts are optimized by advanced FEA and to be less than 20kg for ease of handle
- All Systems are completely stressed analyzed
- Adjustable for various pipe racks and I beams / H beams
- Will fit in standard pipe spacings
- 10 ton per Jack Assembly
- Compact design for low sleeper ways
- Expandable setup
- Safety Lock
